Digital Twin Solution
Digital Twin Solution Series
Digital Twin Solution is a solution that simulates and monitors the behavior of the real world by creating a virtual model of the physical model. This can be used in a variety of industries, such as optimizing the performance of actual products or devices or predicting and solving problems. Digital Twin collects and analyzes IoT sensor data to sense recent conditions, provide predictive capabilities, and enable couch-based decision making through simulation. SIEMENS' Digital Twin provides a variety of functions to track and predict product performance, troubleshoot problems, optimize production processes, and more. This allows companies to change the handle of their products.
Digital Twin Solution is a solution that simulates and monitors the behavior of the real world by creating a virtual model of the physical model. This can be used in a variety of industries, such as optimizing the performance of actual products or devices or predicting and solving problems. Digital Twin collects and analyzes IoT sensor data to sense recent conditions, provide predictive capabilities, and enable couch-based decision making through simulation. SIEMENS' Digital Twin provides a variety of functions to track and predict product performance, troubleshoot problems, optimize production processes, and more. This allows companies to change the handle of their products.
MTIS
(Machine Monitoring
Totally Integrated System)
MTIS (Machine Monitoring Totally Integrated System) is our self-developed program, It is about a machine integrated monitoring system for smart factory implementation. In more detail, By monitoring and controlling the operating status of each operating equipment in the factory and integrating and standardizing the collected data, This is an integrated machine monitoring system for implementing a smart factory with high equipment efficiency. It is configured to monitor the tool status, consumable replacement period, vibration sensor, and equipment failure of each machine tool. We provide an integrated machine monitoring system for smart factory implementation.
Equipment Status
Axis Details
Vibration Monitoring
ALRAM Monitoring
Maintenance
Config
Trend View
Equipment Status Monitoring
Industrial EDGE
(PSA, Energy manager,
CMS)
Industrial Edge system Architecture
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Industrial Edge Hub
(Siemens operated)
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Global App Repository
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Industrial Edge Management
(Customer-operated)
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Local App Repository
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Industrial Edge Runtime on
industrial Devices(In-Factory)
Industrial PCs
Human Machine
Interfaces (HMI)
Communication
Any certified
Hardware
-
Local App Execution
PSA(Predictive Service Analyzer)
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- Easily collect, analyze, store and forward data from drives and motors
- Artificial Intelligence identifies failures before critical conditions occur
- Use Industrial Edge ecosystem to get notifications or show the results where you need them
Energry manager
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- Collect energy usage trend data of Wheel Motor / Roll Motor using SIEMENS' power monitoring device SENTRON PAC3220 module
- Objectification for management of energy data collected using SIMATIC Energy Suite function based on S7-1500 PLC
- Establishment of energy object data visualization dashboard and management system using SIEMENS Industrial Edge System's Energy Manager Application
Daily Data
Weekly Data
Monthly Data
CMS(Condition Monitoring system)
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- Establishment of a vibration monitoring system for the Wheel Motor / Roll Motor part of the roll grinder using SIEMENS' SIPLUS CMS1200 System.
- 1 RPM sensor per motor + up to 4 vibration sensors can be installed
- Easy to build an interface with the equipment main controller using the Controller Modular DAQ Interface method rather than the existing PC-based PCB-type DAQ Interface method of other companies.
- Real-time vibration data accumulation management within S7-1200 PLC CPU memory
- Check real-time facility vibration data and trend data through web-interface connection
- Detailed analysis of accumulated data and strengthening of management functions using CMS X-Tool software dedicated to the SIPLUS CMS1200 system
VC
(Virtual Commissioning)
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- TIA (Totally Integrated Automation) Portal is an integrated solution that brings together not only HMI, but also PLC and all other necessary devices, and accounts for labor costs, workload, test runs, etc. by about 15% compared to the base.
- Create MyVirtual Machine (CMVM) is an integrated automation solution for virtually engineering critical machine components such as NC, PLC, HMI and safety commissioning.
- SIMIT Simulation Framework enables comprehensive testing in a virtual environment, provides an optimal training environment for operators before applying to the actual system, and dramatically reduces commissioning time by applying process optimization and know-how.
- MCD (Mechatronics Concept Designer) is an integrated design process that reduces time and cost by up to 33% by providing a closed loop from design to virtual commissioning. It enables collaboration across mechanical, electrical, and automation areas, and especially design Strengths in virtual test runs to verify equipment
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- Scalable VC solutions depending on the customers targets and skills
- One integrated software landscape
- Implemented interfaces to PLCSIM Advanced for simulation software for physical/kinematic model (in NX Mechatronics Concept Designer) and behavior model (in SIMIT)
- Pre-Sales and consulting support
NX MCD
(Mechatronics
Concept Design)
-
- Integrated design process that reduces time and costs by up to 33%
- Collaboration cross mechanical, electrical and automation domains
- Complex simulation support
- Reusable Components and libraries
- Virtual Commissioning to validate the combination of machines